automation

Your Source for Automatic Drills, Multiple Spindle Heads, and more

A Typical Application Example

A quick write-up from one of our application engineers:

We do simple drilling in most cases.  No CNC, no feed calculations, just an air stroked automatic drilling machine with a supplemental hydraulic feed control that is manually adjustable.  You look at the chips and determine whether you need to go faster or slower, etc.  RPM rates are usually conservative but slightly adjustable.  It’s a purpose built machine for most people.

So…  I’ve got a return customer who loves our product.  We were initially nervous about selling to this guy because of the difficulty of this projects, but it turns out he implemented drill bushings and all other types of stabilization that made it a huge success.  …And we were transparent with him about our concerns from day #1 but he admitted that after many calls, we were the people who would actually work with him and provide a custom solution for an affordable cost.

Anyhow…  He calls me a few days ago with a new challenge.  He needs to drill six holes in one stroke.  7/8″ diameter in ductile cast iron. Nothing fancy, just needs thru holes for mounting a flange-type part.

Problem is, the largest machine I have is a 3 HP unit (sometimes 5 HP on special jobs). It can only create 1000 lbs. of thrust at 100 psi shop air and we really don’t like pushing it with more air because the components inside have not been tested under heaver loads in a production atmosphere.  We’ve run as high as 1600 lbs. of thrust for a number of tests, but tests are different than real life, day in and day out use…

So, after the standard “Well, you know we need to really think this through because it’s once again a uniquely challenging application.” statements, we dig into it.

His cycle time isn’t critical but being able to press a button and walk away is.

We came up with a staggered length head design that we believe will work for him.  In essence, the machine will only see the load of two holes at a time as the “bits” will pass thru the part before the next two engage, etc.

We are likely quoting a 6″ stroke machine with a full 6″ of hydraulic feed control. Air stroked at 120 PSI shop air. Drill bushings. Guide rods to further stabilize the heavy multispindle drill head (maybe spring loaded to decrease some of the weight load too). ER40 style spindles and collets – maybe ASA.  3 HP with a gear reduction system running around 375 RPM (conservative). Pneumatic stroke controller (FRL, start button, tubes, fittings, starter bottle of oil – Press the button and the drill will stroke forward to a limit switch and then retract and wait for the button to be pressed again.)  3 phase motor – panel and additional controls by the customer.

If he needed a faster cycle time, we would have face mounted the multiple spindle head onto a motor and gear reducer combination and suggested he have someone build him a hydraulic slide mechanism… We’ve done that many times successfully but prefer to avoid making the slides themselves.  Those big slide jobs excite me as I really enjoy the larger drilling devices.  …But they are rare these days.

…Still working on the details with this customer, but it is just another example of what gets placed in front of us on a daily basis. Cost is still reasonable since there isn’t much customization going on here, just some creativity…

Any random comments, questions or critiques? Give us a call or shoot us an e-mail!

Please CONTACT US to discuss your application and receive prompt product cost, literature and technical help.

Custom Gear Driven Drill & Tap Head

Example of Similar Head

The Future of Automatic and Gang Drilling is AutoDrill

With many of our competitor’s deciding to scale back or even shut down operations, we stand here ready to serve you and your company’s production drilling needs.

Our competitors often sell outdated, inefficient machines.  We sell only the most modern and efficient designs.

The remaining major competitors to AutoDrill are either overpriced, overseas, or sometimes both!  We keep everything except custom drilling heads and devices in stock at all times.

 

2240 With 2 Spindle Multi-Drill Spindle

2240 With 2 Spindle Multi-Drill Spindle

2140-1 with Key-Type Chuck

2140-1 with Key-Type Chuck

Please CONTACT US to discuss your application and receive prompt product cost, literature and technical help.

Rotary and Indexing Tables & Custom Fixtures

AutoDrill has added a complete line of rotary and indexing tables to its product offering by partnering with a number of high quality vendors across the USA. Sold either direct to the customer in conjunction with an AutoDrill sale or as a turn key solution direct from the secondary vendor, the tables are available in various diameters and with various motor options. Standard table diameters are available in a variety of sizes and custom builds are no problem.

Some of the features offered are:

  • Auto home positioning and brake systems
  • Precision components insure long term indexing accuracy
  • Excellent design features for maximum rigidity
  • Multiple gear ratio options may be available to provide high speed feed rates
  • Custom designs available for extremely tight work areas or overly large projects for drilling, tapping, reaming, etc.

The rotary and indexing tables are part of the custom set-up offerings provided by AutoDrill and our business partners to guarantee a one stop shop for all of your high volume needs. AutoDrill and our partners also offer fixed pattern table fixtures as well as small items such as collets and custom collet chucks for Jacobs tapers, Morse tapers and even motor shaft mounts. With almost 100 years of experience in machinery and productivity related projects, AutoDrill manufactures and distributes a range of solutions including multi-spindle drill and tap heads, self feeder units and much more. The company’s expertise is machining and processing both ferrous and non-ferrous materials (as well as just about any other material) for industries such as automotive and trucking industries, aerospace, electrical, medical, off-road construction equipment, pneumatic and high-production drilling and tapping.

Please feel free to contact us with any questions, for more information and a no-obligation quotation.

Rotary Table Tapping and Drilling Stations

Rotary Table Indexing Action! (Drilling and Tapping Stations)